Lubricating oil filling machine common problem handling

There have been many shortcomings in China's filling equipment in the market. With the development of society, the filling machine has become an indispensable packaging machine for the production enterprises. The lubricating oil filling machine has never been recognized until now. The production line has emerged, filling the domestic gap, and has basically met the domestic market demand, and some products are also exported.

However, domestic lubricant filling machines still have some shortcomings: lack of macro overall planning, lack of capital investment, investment in research and development of enterprises account for less than the average level of sales, lack of technical personnel, etc., and in the development of products, Competition in terms of performance, quality, reliability, and service is at a disadvantage.

Guided by the market, we will change the current low-tech content and low-level competition, and eliminate a number of low-efficiency, high-consumption, low-grade, low-value-added, labor-intensive lubricant filling machines, and strive to develop high-efficiency and low-cost production, large-scale complete lubricating oil filling machine equipment for production and sales.

Long-term work of the filling machine will inevitably lead to failure. In order to solve these problems quickly, we need to find solutions to the common conditions of machinery. Avoid the impact of mechanical failure on our production efficiency. The following are the suggestions that our engineers gave us, so that we can learn more about the maintenance of the machine.

1. If the capacity of the vessel to be filled during the filling process of the lubricating oil is relatively large, but the lubricating oil in the filling equipment is not sufficient, this time will lead to instability during the filling of the lubricating oil. Turn off the switch and restart the filling time.

2. When the filling fluid is stable during the filling of the lubricating oil, but the filling amount is not correct, it is necessary to see if the filling channel is blocked by the foreign object. If it is blocked, it will be cleaned up.

3. The lubricating oil filling machine still has oil leakage when it is closed. At this time, it is necessary to repair the orifice, as long as it is repaired and then installed.

Lubricating Oil Filling Machine

4. After opening the lubricating oil filling machine, it does not fill the lubricating oil. At this time, the switch may be damaged or the relay may be loose. Just repair it.

5. To determine the relay is normal, the oil filling is still not able to start normally, this time we must look at the pressure is not in accordance with the use of standards, if you still can not find the problem, the most lubricating oil filling machine will look at the solenoid valve is Not bad.

We all know that the role of lubricating oil in production is important. It greatly reduces the wear between the machines, reduces the damage of the equipment and prolongs the life. At present, the application of lubricating oil has also reached a mature stage. Advanced technologies in other fields are also continuously applied to lubricating oil filling machines, which greatly improves the technical performance of the equipment.

Maintenance strategy of filling machine

We are a filling and capping machine supplier.The company aims at the development of intelligent packaging equipment for the food market and the daily chemical market, and provides an efficient, energy-saving and personalized packaging machinery and package package programfor the food and daily chemical manufacturing enterprises.

Bottle filling and capping machine is an indispensable friend in modern production. It saves people's production cost, reduces people's work force, and is more and more popular in various industries. So the protection of filling machine which is so useful, reliable and expensive is more and more important. Because the damage of the filling machine not only costs a lot of money to repair, but also affects the speed of production, the efficiency and the development of the enterprise.

Filling and capping machine is widely used in many industries, such as daily chemical, pharmaceutical, food, beverage, chemical and other enterprises. Before filling, most filling machines need to go through bottle management, bottle washing, water blowing, air drying, and then carry out normal pressure, vacuum or high-pressure environment for bottle irrigation. With the development of the filling machine, it is very easy to start with a simple learning and master the basic use methods. However, improper use and maintenance will greatly reduce the service life of the machine. Let's talk about it.

Filling and Capping Machine

1. Before each use, carry out small batch debugging to check whether the bottle feeding machine can operate normally, the bottle washing machine and the water blower can operate normally, followed by the temperature control problem of the dryer, and then the filling accuracy problem. If it is confirmed that it is OK, slowly increase the production speed.

2. Most of the filling machines are made of stainless steel, which is easy to rust in the air or under the corrosion of foreign substances, so the machine needs to be kept clean and sterilized regularly. Of course, some enterprises use corrosion-resistant stainless steel to produce filling machines. The service life of corrosion-resistant stainless steel is longer than that of ordinary stainless steel.

3. The cleaning of the conveying pipe of the filling machine needs to be carried out regularly. If it is not cleaned for a long time, the inner part of the conveying pipe will be corroded and bacteria will grow. Especially when the enterprise produces new products, it needs to be cleaned. One machine produces different products. It can be imagined that some of the products produced in front will surely be mixed with some magazines of the previous products.

Whether the filling machine is used correctly and the maintenance method is correct or not is related to the service life of the filling machine. Good maintenance can prolong the service life of the filling machine and bring more long-term benefits to the production of the enterprise.

The Introduction of filling machine

Filling machine is a kind of machine that packs products, which plays a role in protection and beauty. 

The filling machine is mainly divided into two aspects: 

1. Assembly line overall production filling 

2. Product peripheral filling equipment. There are many kinds of filling machines, and there are many classification methods. 

From different perspectives, there are many kinds of machines, which can be divided into: liquid filling machine, powder filling machine, particle filling machine, body fitting filling machine, sauce filling machine, electronic combination scale filling machine, pillow filling machine; 

According to the filling  function, there are internal filling  and external filling machine; 

According to the filling  industry, there are food, daily chemical industry, textile filling machine; 

According to the filling  position, there are single position multi-position filling machine; 

According to the degree of automation, there are semi-automatic and full-automatic filling machines, for example, automatic vertical powder filling machine, automatic vertical powder packing machine, etc.

 

If you want to create the maximum benefits for yourself within the specified time, you need to ensure that your food filling  production line runs well, and there will be no mistakes in the production process, so as to avoid the impact of mistakes and failures as much as possible, and then you can get the maximum benefits for the enterprise. Automation level in the manufacturing industry continues to improve, the scope of application is expanding. Automatic operation in filling machinery industry is changing the action mode of the filling process and the processing method of filling containers and materials. The automatic control filling system can greatly improve the production efficiency and product quality, significantly eliminate the errors caused by filling process and printing and labeling, effectively reduce the labor intensity of employees and reduce the consumption of energy and resources. The revolutionary automation is changing the manufacturing method and product transmission mode of filling the machinery industry. The design and installation of the automatic control filling system, no matter from improving the product quality and production efficiency of the filling machinery industry, or from eliminating processing errors and reducing labor intensity, have shown a very obvious role. Especially for food, beverage, medicine, electronics and other industries, it is very important. The technology of automatic device and system engineering is being further deepened and widely used

Mechanical filling instead of a manual filling, greatly improving the efficiency of filling, but filling flooding has become a bad habit. In the future, not only filling, but also filling machinery will develop towards environmental protection. Green environmental protection is the theme of the future. 

Brief Introduction of Automatic Chili Sauce Filling Machine

Brief introduction of automatic chili sauce filling machine:

The automatic filling machine for chili sauce is a filling machine specially designed for all kinds of sauces with advanced technology, perfect performance and complete supporting equipment. The machine adopts the most advanced aseptic filling technology at present, which can ensure the quality and safety of the finished products, and is a filling machine very suitable for the production of modern enterprises. It is mainly used for filling various seasoning sauces, such as sweet sauce, chili sauce, flavored Douchi, shiitake sauce, tomato sauce, fruit, soy sauce and other agricultural and sideline products containing water and oil.

Performance features:

1. Program control, touch screen operation, extremely simple;

2. Made of high-quality stainless steel material, waterproof and antiseptic, to ensure the safety of sauce food and the use of sauce filling machine;

3. This full-automatic chili sauce filling machine adopts modular color totalization, and its structure and function or diversification meet different requirements of users;

4. The parameters of the full-automatic filling machine for chili sauce can be adjusted freely, and it has a wide range of applications, and its operation is easy to learn and understand.

Equipment advantages:

1. The full-automatic chili sauce filling machine can effectively improve the output, reduce the use of labor and reduce the cost input.

2. Aseptic operation is adopted in the filling process of the automatic chili sauce filling machine, which effectively ensures the food safety of the sauce.

3. The operation procedure of the full-automatic chili sauce filling machine is very simple, and the operators can work after simple training.

4. This full-automatic chili sauce filling machine can also be combined with other supporting equipment to form a sauce filling production line, effectively ensuring the automatic filling of sauce. 

What are the common filling methods for filling machines?

1. Normal pressure method: The atmospheric pressure method is also called pure gravity method, that is, under normal pressure, the liquid material flows into the packaging container by its own weight. Most free-living, non-liquid-liquid materials can be filled by this method, such as white wine, fruit wine, milk, soy sauce, vinegar, etc. Liquid filling machine is using this method.

2. Isobaric method: The isostatic method is also called pressure gravity filling method, that is, under the condition of above atmospheric pressure, the packaging container is first inflated to make it conform to the air pressure in the liquid storage tank, and then rely on the irrigation. The weight of the liquid material flows into the packaging container. This method is commonly used for the filling of carbonated beverages, such as beer, soda, sparkling wine, etc. Filling with this method can reduce the loss of CO2 contained in such products, and can avoid excessive foaming during the filling process, which affects product quality and quantitative accuracy.

Powder Filling Machine

3. The pressure method uses mechanical pressure or air pressure to squeeze the material to be filled into the packaging container. This method is mainly used for filling thick materials with high viscosity, such as filling ketchup, meat emulsion, toothpaste, balsam and the like. Sometimes it can also be used for filling soft drinks such as soft drinks. At this time, the air pressure of the steam and water is directly poured into the bottle which is not inflated and equal pressure, thereby increasing the filling speed. The foam formed by the soda is easy to disappear due to the lack of colloid in the steam water. It has a corresponding impact on the quality of the filling. The principle of the tomato sauce filling machine is this method.

4. Vacuum method: The vacuum method is to be filled under sub-atmospheric conditions, and can be carried out in two ways: (a) differential pressure vacuum type, that is, the liquid pressure tank is at normal pressure, and only the packaging container is pumped. The vacuum is formed, and the liquid material is filled by the pressure difference between the liquid storage tank and the container to be filled to complete the filling. This method is commonly used in China. (b) Gravity vacuum type, that is, the vacuum in the liquid storage tank, the packaging container firstly draws air to form a vacuum equal to that in the liquid storage tank, and then the liquid material flows into the packaging container by its own weight, due to the complicated structure, the domestic comparison use less. The vacuum filling method is widely used, and it is suitable for filling liquid materials with a slightly higher viscosity, such as oils and syrups. It is also suitable for filling liquid materials containing vitamins, such as vegetable juice, fruit juice, etc. You can also use our motor oil filling machine.

5. Using mechanical pressure or air pressure, the material to be poured is squeezed into the packaging container. This method is mainly used for filling thick materials with high viscosity, such as filling tomato sauce, meat emulsion, toothpaste, balsam and the like. Sometimes it can also be used for the filling of soft drinks such as soft drinks. At this time, the pressure of the steam water itself is directly poured into the bottle which is not inflated and equal pressure, thereby increasing the filling speed, and the formed foam is easy to disappear due to the lack of colloid in the steam water. It has a corresponding impact on the quality of the filling.

Filling Machine Common Faults And Solutions

Filling machine manufacturer China today shares the common faults and solutions for granule filling machines, and hopes to help everyone. Let's see it together.

1. The film filling machine under the film

Phenomenon: The lower film falls off the chain and cannot move synchronously with the chain, resulting in failure to properly stretch and package the product.

the reason:

(1) The lower film width is narrow.

(2) The chain clamp is not tight.

(3) The film is biased.

Solution:

(1) The slitting width of the lower film is widened to ensure matching with the width of the chain.

(2) Repair the chain clip.

(3) Adjust the position of the lower membrane to coincide the center of the lower membrane with the center of the chain.

2, the particle filling machine has poor stretch forming effect

Phenomenon: the film is broken or poorly formed after stretching

the reason:

(1) The heating plate is not heated enough.

(2) The heating temperature is not matched. When the temperature is too high, the film sticks to the heat sealing plate to increase the haze of the film, and the stretching is locally thin. When the heating temperature is excessively low, the film heating temperature is low, the stretching temperature of the film cannot be reached, and the film is broken after stretching.

(3) The granule filling machine stretches too deep.

Solution:

(1) Repair the heating plate to make it heat normally to ensure sufficient supply of heat.

(2) Decrease or increase the temperature of the heating plate and adjust to the appropriate temperature range.

(3) Proper use of the effective stretch range of the film, the deep stretched film is stretched with a thicker film, and the shallow stretched film is stretched with a thinner film to ensure the quality of the product, reduce manufacturing cost.

3, the Particle filling machine is poorly sealed

Phenomenon: After the upper and lower membranes are heat-sealed or after sterilization, there are separation and stratification.

the reason:

(1) The heat sealing temperature is low, which does not meet the heat sealing temperature of the inner layer.

(2) One or both of the film inside and outside the film has a hot cover error.

Solution:

(1) Raise the heat sealing temperature to reach the required temperature of the inner layer heat sealing material, but not too high, otherwise the phenomenon of heat sealing and the deformation of the upper film may occur.

(2) Adjust the thermal cover of one or both of the upper and lower films to ensure that the thermal cover of the upper and lower films correspond.

4, the Particle filling machine product has gas inside the package

Phenomenon: There is air inside the film after heat sealing.

the reason:

(1) The width of the upper film is larger than the width of the heat sealing plate, and the vacuum pores of the heat sealing plate are clogged, and the air between the upper and lower films is extracted.

(2) The vacuum machine is faulty and the vacuuming effect is poor.

(3) The vacuumed air holes in the heat seal plate are blocked by foreign matter.

(4) The heat sealing effect is poor and there is a partial leak.

(5) When the upper and lower membranes are combined with heat sealing, the upper membrane is deviated from the lower membrane, and there is a partial heat sealing failure phenomenon.

(6) There is a broken hole when the lower film is stretched, and there is a problem of air leakage.

(7) The upper membrane has small holes and there is a problem of air leakage.

(8) If the heat sealing temperature is too high, the upper film will be perforated with small holes and there is a problem of gas leakage.

(9) The heat seal gasket has a gap.

Solution:

(1) Adjust the width of the upper film to a suitable width to match the heat seal plate.

(2) Repair the vacuum machine.

(3) Repair the heat sealing plate, remove the foreign matter, and ensure the air hole is smooth.

(4) Increase the heat sealing temperature and the compressed air pressure to ensure the heat seal is intact.

(5) The upper film is adjusted well, and it is well matched with the lower film, and the upper and lower film deviations cannot occur, so that the upper and lower films are well sealed.

(6) Improve the stretching effect of the lower film to ensure that no small holes appear after the lower film is stretched.

(7) Replace the upper membrane and use a good upper membrane to ensure no air leakage.

(8) Under the condition of good heat sealing, try to lower the heat sealing temperature to prevent the upper film from being burnt.

(9) Adjust the heat seal gasket to make it a complete sealing surface.

Our company provides a variety of filling machines such as sauce filling machine and semi-automatic granule filling machine. Welcome to consult and purchase

Advantages of the meat sauce canning machine

With the popularization of automation and intelligent production, the filling machine is becoming more and more abundant, and the filling machine industry has introduced more new equipment to meet the market demand. Therefore, automatic filling machine, vacuum filling machine, sauce filling A series of products such as installed machines, liquid filling machines, paste filling machines, pellet filling machines, and sauce filling machines have emerged to meet the production requirements of the industry. The changes in the market are constantly changing. They are changed according to people's needs. It is also a development state in which enterprises must follow their changes. The development of the filling market has brought more and more convenience to people's lives. Don't relax your vigilance. In the process of changing the times, the market's development direction is also non-directional. The meat sauce canning machine develops the filling equipment based on the people-oriented demand, focusing on the size of the grain filling, even if it is two centimeters. The large particle material is also easy to remove. What is the reason for this powerful function? The granule filling machine manufacturer tells you.

1. Filling machine is based on the improvement of similar foreign products, special filling sauce filling head, vacuum sucking anti-drip and mechanical anti-drip double anti-drip protection, not in the filling process It will pollute the bottle mouth or bottle body, which is convenient for subsequent capping and labeling.

2. The filling machine adopts the method of horizontal pushing, which greatly shortens the distance from the lower hopper to the filling head, improves the filling speed, and more importantly solves some bottles that appear in the filling process of materials with large oil content. There are many oils and some filling problems with more bottles of sauce, which greatly improves the filling accuracy.

3. The product is simpler and more convenient in terms of operation, precision error, installation adjustment, equipment cleaning, maintenance and so on.

4. The machine is compact and reasonable in design, simple and beautiful in appearance, and convenient in filling volume adjustment.

5. The machine is driven by two filling heads, which are driven by two cylinders, and the filling material is faster and more precise.

6. The pneumatic components of Germany FESTO, Taiwan Air Tac and the electronic control components of Taiwan Delta are used for stable performance.

7. The material contact parts are made of SUS316 stainless steel material, SUS316 stainless steel enlarges the rotary valve 40*60 aperture to ensure the filling of large granular materials, wide applicability, one machine can fill a variety of materials, greatly saving purchases cost.

Dongtai Sauce Filling Machine has been developed, produced and sold for more than ten years, from the initial manual sauce filling machine and stand-alone equipment to automatic sauce filling machine, sauce filling production line and pellets. Filling machine manufacturers such as filling machines, filling machines, edible oil filling machines. 10 years of development, has accumulated a strong technical force, and sufficient production capacity, a sound quality management system, in addition to ensuring product quality, but also according to customer needs, customized a variety of sauce filling production line, the company's first Product technology, quality, stable performance, reliable, widely used in food, beverage, pharmaceutical and many other industries, stand out in the market. The company has always been "people-oriented, technology first, integrity management, well-known brands" for the purpose, as always, to provide customers with reliable products and perfect services, common development, and create success.

Sauce filling machine uses its own sagacious development vision to create a new world of creativity and find the main battlefield of its own competition. In this war-torn packaging machine market, the fight is your own endurance, the fight is the pace of your own development, the fight is their own decision, see these Dongtai's meat sauce filling machine two centimeters of large particles. It is also really easy!

Thick Sauce/Paste Filling and Capping machine